Precision Label Rewinders & Slitting Machines

DJH Machinery delivers high-precision, efficient solutions for label slitting and rewinding. From automatic rewinders to narrow web slitters, our machines ensure clean cuts, stable tension, and smooth roll handling across various label materials. Customizable for reel-to-reel or roll-to-roll operations, our systems help reduce waste and boost production quality. Get in touch to optimize your label converting process.

Featured Label Slitter Rewinder Machines

Our label slitting machines are designed for fast, accurate processing of paper, film, and adhesive labels. Engineered for precision and efficiency, they deliver consistent performance across a wide range of label materials. With options including fully automatic slitter rewinders, these machines support high-speed production and reliable roll handling—ideal for label converting, finishing, and packaging operations.

Specialized Label Slitting Applications

From general-purpose label finishing to precision converting for narrow webs, DJH Machinery offers slitting and rewinding systems engineered for accuracy, efficiency, and clean roll handling across a wide range of label materials.

Finished Label Roll Rewinding

High-efficiency rewinders for converting large master rolls into smaller, application-ready label rolls. Options include fully automatic models with precise tension control and smooth roll formation.

Label Stock Slitting

Precision slitting systems designed to convert wide label stock into multiple narrow rolls. Delivers accurate width control and maximized material usage for diverse label formats.Ideal for: Flexible label production from a single master roll.

Slitting & Rewinding with Inspection

Inspection-integrated machines with vision systems for defect detection, label counting, and quality control. Ensures flawless rolls before final dispatch.Ideal for: Zero-defect applications requiring strict quality assurance.

Narrow Web Converting

Advanced equipment for processing ultra-narrow web materials used in electronics, pharma, and specialty packaging. Offers high-precision slitting and gentle web handling. Ideal for: Delicate and miniature labels needing accurate conversion.

Label Unwinding & Dispensing

Reliable unwinders and feeders for consistent label delivery to printers, applicators, and downstream systems. Available in manual, semi-auto, and fully automatic setups. Ideal for: Seamless integration into printing, labeling, or packaging lines.

Advanced Slitting Technology for Labels

End-to-End Label Slitting & Rewinding Workflow

1. Tension-Controlled Unwinding

Robust unwind stands secure master rolls while maintaining steady, adjustable tension—ensuring smooth material feeding for high-speed label processing.

2. Precision Web Guiding

Automatic web guiding systems keep the label stock perfectly aligned throughout the process, minimizing errors and material deviation.

3. Optional Inline Inspection

Vision-based inspection stations monitor labels in real-time, identifying print defects, misalignment, or inconsistencies before final rewinding.

4. Versatile Slitting Mechanisms

Choose from razor, shear, or crush-cut systems to suit label materials of varying thickness and rigidity, producing clean, accurate cuts.

5. Automated Trim Waste Removal

Built-in trim removal units efficiently clear matrix waste and edge trims, keeping the system clean and improving material yield.

6. High-Accuracy Rewinding

Rewind shafts with advanced tension control wind finished rolls precisely, ensuring uniform roll formation and reliable counting for downstream use.

Turning Your Label Slitting Challenges into Smart Solutions

Whether you’re handling ultra-narrow labels, running automatic applicators, or aiming for defect-free output, DJH Machinery delivers intelligent label slitting and rewinding solutions built for precision, reliability, and efficiency.

Achieve Perfect Roll Quality for Automatic Labeling

Inconsistent winding—like telescoping or loose rolls—can disrupt automated lines. Our label rewinders feature precise tension control and CNC-machined cores to deliver tightly wound, uniform rolls ready for high-speed label applicators.

Produce Ultra-Narrow Label Slits with Precision

Standard slitting setups often struggle with tight tolerances. DJH label slitters utilize shear or razor blades, low-runout shafts, and precision guiding systems to deliver accurate, narrow slits—even for micro-label formats.

Ensure 100% Quality with Automated Defect Detection

Manual inspection is slow and unreliable. Our inspection slitter rewinders integrate high-speed vision systems to detect defects in real time, isolate faulty segments, and guarantee consistent roll quality.

Minimize Label Waste During Trim Removal

Uncontrolled edge trimming can waste material and damage good labels. Our machines feature dedicated trim removal systems that cleanly extract matrix waste without affecting usable labels—boosting yield and process cleanliness.

Handle Delicate Materials Without Damage

Thin films and fragile label stocks demand gentle handling. DJH systems use dancer rollers, non-slip web paths, and adaptive tension control to prevent tearing, curling, or material stress during slitting and rewinding.

See Our Slitting Machines in Action

Watch how our machines deliver clean slitting results at full speed.

Customized Label Slitting & Rewinding Solutions

Every label application has its own technical demands—whether converting pressure-sensitive labels, ultra-narrow barcode labels, or multi-layer pharmaceutical stocks. DJH delivers fully tailored label slitting systems engineered to match your material type, format complexity, and production goals.

What We Customize:

Machine Configuration

Custom frame sizes, unwind/rewind directions, and web routing adapted to label stock properties and factory layout. Ensures smooth feeding and eliminates issues like telescoping or misalignment.

Slitting System

Choose from razor, shear, or crush cut blades—each selected based on label thickness, liner material (paper/film), and required slit accuracy. Designed for clean edges with minimal dust or fray.

Rewinding Technology

Turret rewinders, differential shafts, or tension-sensitive winding systems. Engineered for tight, uniform rolls that are compatible with downstream applicators and printers—without core slippage or wrinkling.

Web Width & Roll Size

Supports label webs from 20mm to 1600mm wide, with jumbo roll handling up to Ø1000mm. Ideal for anything from tiny RFID or vial labels to large-format product labels.

Tension & Control Accessories

Integrated tension sensors, dancer rollers, static elimination units, and adhesive-friendly coatings—ensuring smooth, contamination-free operation even with sensitive or high-tack label materials.

Our Manufacturing Prowess & R&D Capabilities

Production Scale & Qualifications

R&D and Innovation

Quality Certifications

Unmatched After-Sales Service & Support

We have a growing network of overseas service points and authorized agents in Southeast Asia, Europe, and the Americas to ensure prompt local support for your slitting and rewinding machine.

Our Service Commitments

Customer Testimonials

Why Do Customers From 73 Countries Love
Working With Us

Real feedback from converters, packaging brands, and printers around the world.

12+

Years of Experience

500+

Customer Cases

20+

Patented Technologies

98%

Customer Satisfaction

Case Study: Customized Label Slitting & Rewinding Solution for a Turkish Converter

Client Overview

Location: Istanbul, Turkey
Industry: Pressure-Sensitive Label Converting & Packaging
Application: Barcode Labels, Clear-on-Clear Labels, Variable Data Printing

Project Background

A fast-growing label converter in Istanbul needed to upgrade its slitting and rewinding capabilities. Their increasing production volume, combined with diverse label types, demanded higher accuracy, better automation, and tighter roll quality.

Challenges

Roll inconsistency (telescoping, loose winding) disrupted automated label application.
Difficulty slitting narrow labels (<15mm) with precision on standard machines.
Manual tension adjustment and lengthy setup time reduced efficiency.
Quality defects were only detected after rewinding, leading to high waste.
Production bottlenecks due to slow changeovers and limited automation.

Our Solution

DJH Machinery engineered a fully customized slitting & rewinding system tailored to the client’s workflow, material types, and space limitations.

Key Features

Modular Machine Frame: Space-saving layout with optimized web path for film and paper labels.
Dual Slitting Options: Razor and shear blade setup with ±0.1mm width tolerance.
Closed-Loop Tension Control: Servo-driven system with automatic calibration per material type.
Inline Vision Inspection: Real-time defect detection and automatic flagging of faulty labels.
Turret Rewinder (4-Shaft): Seamless roll changeovers with adjustable torque settings.
Multi-Language Interface: User-friendly HMI with Turkish language support and job memory.

Results

40% increase in production capacity
98% reduction in roll rejections
60% faster changeover times
No more telescoping or winding issues
Fully integrated with downstream applicator systems

Client Testimonial

“Before DJH, we were constantly fixing winding issues and dealing with waste. Now we run long jobs with fewer stoppages and better quality control. Their team understood our exact materials and delivered a system that fits our growth.”
— Production Director, Istanbul Facility

What is a label rewinder and what does it do?

A label rewinder is a machine that automatically rolls labels back onto a core after they’ve been printed. It keeps labels neat, organized, and ready for further use or packaging.

What is the difference between a rewinder and a slitter?

A rewinder rolls the labels into a new roll, while a slitter cuts wide rolls into narrower ones. Many machines combine both functions for efficient label processing.

Can I use a label rewinder with any label printer?

Most rewinders are compatible with thermal transfer, direct thermal, and inkjet label printers. Just make sure the core size, roll diameter, and media width match your printer.

What core sizes do label rewinders support?

Common core sizes include 1″, 1.5″, and 3″. Some rewinders offer adjustable core holders to support multiple sizes.

What are the typical speed and roll capacity of a label rewinder?

Speeds vary by model, ranging from 10 to 30 inches per second. Roll capacity depends on core size and rewinder strength, with some handling up to 12″ roll diameters.

Can a slitter handle different label sizes and materials?

Yes. Most slitters have adjustable blade guides and can cut various materials including paper, film, and synthetic labels, depending on the blade type.

Complete Guide to Choosing a Label Slitter Rewinder Machine

Label slitter rewinder machines are critical in converting printed or blank label rolls into precise, usable sizes for further processing or application. Whether you’re producing barcode labels, film-based labels, or variable data printing applications, choosing the right machine helps ensure efficiency, accuracy, and quality. This guide outlines the major factors you need to consider before purchasing a label slitter rewinder machine.

1. Understanding Your Label Production Requirements

Begin with a detailed analysis of your production workflow:

Label Type: Paper, PET, PE, PP, clear-on-clear, or multi-layer laminates—each requires specific blade types and tension control settings.
Jumbo Roll Dimensions: Standard label slitters support up to 1600 mm web width and diameters of 1000–1200 mm.
Finished Roll Size: Define slit widths (as narrow as 10 mm for barcode or micro-labels) and core sizes (1″ to 3″).
Output Speed: Speeds of 150–300 m/min are typical depending on print type, substrate, and label complexity.

2. Key Machine Features to Evaluate

Your machine’s features directly affect your throughput and label quality. Important features include:

Slitting System: Razor blades are ideal for film labels, shear knives suit thick or laminated structures.
Rewinding Options: Contact or non-contact winding methods prevent adhesive transfer or distortion.
Tension Management: Servo-controlled tension ensures tight, even rolls without telescoping.
Edge Guiding: Sensors and tracking systems improve accuracy and minimize waste.
Automation: Automatic tension setting, job memory, turret rewinding, and defect flagging speed up production and reduce operator errors.

3. Selecting the Right Machine Manufacturer

Choose a supplier who understands label-specific requirements and offers full support:

Label Industry Experience: Not all slitter manufacturers specialize in self-adhesive label processing.
Customization: Look for vendors who can adapt blade positioning, unwind configurations, and inspection systems to your needs.
Service Network: Ensure spare parts and technical service are available in your region (e.g., Turkey, Southeast Asia).
After-Sales Support: Commissioning, staff training, and manuals should be included in the package.

4. Cost Considerations and ROI

A reliable label slitter rewinder can deliver returns beyond initial pricing. Evaluate:

Machine Cost: Entry-level options suit simpler labels, but high-speed, automated models may offer better value over time.
Operating Costs: Blade wear, static eliminators, vacuum systems, and maintenance time add to long-term investment.
Downtime & Waste: Machines with defect inspection and precise tension control lower scrap rates.
Labor Efficiency: Automated systems reduce operator workload and training time.

5. Other Important Factors

Label Inspection: Integrate with vision systems for quality assurance and defect detection.
Anti-Static Features: Particularly important for film-based labels or high-speed runs.
Roll Change Efficiency: Turret rewinders or automatic core loaders improve productivity.
Dust Collection: Keeps sensors and blades clean, improving long-term reliability.

6. Market Trends and Future Opportunities

Smart Labels: RFID or QR labels require high-accuracy slitting and defect tracking.
Sustainable Labels: Paper-based and recyclable substrates call for updated cutting systems.
Short Run Jobs: Label converters increasingly require quick setup machines for variable data printing.
Growing Markets: Countries like Turkey and Vietnam are expanding label exports, demanding higher slitting capacity and quality.

Label Slitter Machine Comparison Table

Evaluation Factor	Details	Why It Matters
Material Compatibility	Paper, PET, PE, clear-on-clear, multilayer	Ensures clean slitting for all label types
Rewinding Method	Contact, non-contact, turret	Prevents adhesive transfer and maintains roll shape
Tension Control	Closed-loop, servo-driven	Maintains roll quality and avoids stretching
Automation	Blade positioning, inspection, job memory	Improves throughput and reduces manual errors
Customization	Roll size, web width, vision systems	Adapts machine to your label product range

Choosing the right label slitter rewinder machine involves understanding both your product requirements and the latest industry technologies. From tension control and slitting accuracy to automation and inspection features, every element impacts your production efficiency. With growing global demand for high-quality label rolls, investing in a versatile and well-supported slitter is key to staying competitive in fast-moving markets like Turkey, Southeast Asia, and beyond.