Premium Industrial Rubber Rollers - Engineered for Excellence

DJH Machinery stands as a leading manufacturer of precision-engineered industrial rubber rollers, delivering exceptional performance across diverse converting applications. Our comprehensive product portfolio features:

Featured Rubber Rollers

Product Specifications – Rubber Rollers
Model R80 R100 R125 R150 R180 R200 R240 R280 R330
Roller Surface Diameter (mm) 80 100 125 150 180 200 240 280 330
Maximum Total Length (mm) 1000 2000 3000 4000 4500 5500 6000 7500 9500–12000

High-Performance Rubber Rollers for Industrial Web Processing

From flexible packaging to textile and coating lines, DJH’s industrial rubber rollers are engineered for durability, control, and precision in continuous web processing. With a range of elastomer materials including Nitrile, EPDM, and Silicone, our rollers support diverse applications across converting, laminating, printing, and more.

Nip & Pulling Applications

Used in tandem to create controlled pressure zones, these rollers grip and pull materials through converting lines. Nitrile rubber rollers are commonly chosen for their oil resistance and general-purpose reliability.

Coating & Printing Support

Rubber rollers used to evenly transfer inks, adhesives, or coatings onto films, foils, or paper webs. Designed for excellent surface uniformity and chemical compatibility.

Laminating Pressure Rollers

Employed to bond multilayer webs in lamination systems. Silicone or EPDM rollers offer excellent heat resistance and compressibility for void-free adhesion. Benefit: Strong, uniform lamination across paper, film, or foil substrates.

Drive & Idler Roller Functions

Drive rollers apply power to web systems, while idlers guide and support the web through the line. Rubber coatings provide extra grip or protect sensitive materials.

Engineered for Performance: Inside Industrial Rubber Roller Technology

1. Custom Core Construction
Every industrial rubber roller begins with a high-precision metal core—commonly made from steel or aluminum, depending on the load and application. The core is CNC-machined for balance, concentricity, and dimensional accuracy to support high-speed web handling.
A carefully selected rubber compound—such as Nitrile, EPDM, or Silicone—is bonded to the core using advanced adhesive systems or vulcanization processes. This ensures uniform thickness, superior adhesion, and long-term stability under industrial stresses.
Post-curing, the rubber surface is ground and polished to meet strict tolerances in hardness, roundness, and surface texture. This step ensures optimal grip, web contact, or release—based on the roller’s intended function.
Roller design is tailored to match the operating environment: Nitrile for oil resistance, EPDM for heat and chemical resistance, Silicone for high-temperature and non-stick needs. This material synergy enhances roller durability and performance in specific applications.
From nip and pull rollers to coating, laminating, and idler rollers, DJH rubber rollers are widely used in paper, film, textile, printing, and converting industries. Their balanced construction offers reliable performance, surface protection, and smooth material transport.
Advanced Coating Technology & Performance

Get Our Free Samples

Curious about the quality of our Rubber Rollers? We’re happy to provide free samples for you! Just let us know your application, and we’ll confirm the sample specifications with you right away. Feel free to reach out anytime.

What Are Rubber Rollers?

Rubber rollers are cylindrical components consisting of a core material (typically steel, aluminum, or composite) covered with a specially formulated rubber compound. The rubber covering provides specific surface properties including grip, flexibility, chemical resistance, and wear characteristics that are essential for effective material handling and processing.

The fundamental advantage of rubber rollers lies in their ability to conform to irregular surfaces while maintaining consistent contact pressure. This conformability, combined with controlled hardness and surface texture, enables rubber rollers to perform functions that rigid metal rollers simply cannot accomplish effectively.

Rubber rollers operate on principles of friction control, pressure distribution, and material deformation. The rubber compound can be engineered to provide specific coefficients of friction, ranging from high-grip applications requiring maximum traction to low-friction applications where material slippage must be minimized. The viscoelastic properties of rubber allow these rollers to absorb vibrations, distribute loads evenly, and adapt to varying operating conditions.

Industrial Applications Across Various Sectors

Rubber rollers serve critical functions across numerous industries, each leveraging the unique properties of rubber compounds for specific operational advantages.

Printing and Graphics Industry

Printing and Graphics Industry extensively utilizes rubber rollers in offset printing, flexographic printing, and digital printing applications. The rubber surface provides controlled ink transfer, consistent pressure distribution, and excellent print quality. Form rollers, ink rollers, and impression rollers are essential components that directly impact print quality and production efficiency.

Paper and Pulp Industry

Paper and Pulp Industry

Paper and Pulp Industry employs rubber rollers throughout the papermaking process, from pulp preparation to final product finishing. Calender rollers provide surface smoothness and thickness control. Coating rollers apply precise amounts of coating materials. Transport rollers move paper through various processing stages while maintaining proper tension and alignment.

Textile Industry

Textile Industry relies on rubber rollers for fabric processing, dyeing, and finishing operations. The rubber surface provides gentle material handling while maintaining proper tension and alignment. Squeeze rollers remove excess water or chemicals, while guide rollers direct fabric through complex processing paths.

Steel and Metal Processing

Steel and Metal Processing uses rubber rollers for material handling, surface treatment, and finishing operations. The rubber surface prevents scratching and marring of finished metal surfaces while providing controlled pressure for various processing operations.

Plastic Film Industry

Plastic Film Industry depends on rubber rollers for film production, laminating, and converting processes. The rubber surface provides controlled friction and pressure distribution essential for producing high-quality plastic films with consistent thickness and surface properties.

Agricultural Equipment

Agricultural Equipment incorporates rubber rollers in various applications including grain processing, crop handling, and soil preparation. The rubber surface provides gentle material handling while maintaining durability in harsh outdoor environments.

Custom Rubber Roller Parameters and Specifications

When standard rubber rollers cannot meet specific application requirements, custom solutions become necessary. Understanding the parameters required for custom roller specification ensures accurate communication with suppliers and optimal results.

Core Material Selection

Core Material Selection depends on application requirements including strength, weight, thermal characteristics, and cost considerations. Steel cores provide maximum strength and durability. Aluminum cores offer lighter weight and better heat dissipation. Composite cores may provide specific characteristics for specialized applications.

Rubber Compound Formulation

Rubber Compound Formulation must be tailored to specific performance requirements. This includes selecting base polymers, fillers, curing systems, and additives to achieve desired properties such as hardness, chemical resistance, temperature stability, and wear characteristics.

Geometric Specifications

Geometric Specifications include roller diameter, length, core configuration, and any special features such as grooves, patterns, or mounting provisions. These specifications must consider manufacturing capabilities and application requirements.

Surface Finish Requirements

Surface Finish Requirements may include specific textures, patterns, or smoothness levels depending on the application. Custom surface treatments can be applied to achieve specific functional characteristics.

Quality Standards

Quality Standards should specify testing requirements, certification needs, and performance criteria. This may include durometer testing, tensile strength verification, chemical resistance validation, or other application-specific tests.

Performance Validation

Performance Validation requirements should define acceptance criteria, testing methods, and documentation needs to ensure the custom roller meets all specified requirements.

Our Manufacturing Prowess & R&D Capabilities

Production Scale & Qualifications

R&D and Innovation

About Us

Quality Certifications

Unmatched -After-Sales Service Support

Unmatched After-Sales Service & Support

We have a growing network of overseas service points and authorized agents in Southeast Asia, Europe, and the Americas to ensure prompt local support for your slitting and rewinding machine.

Our Service Commitments

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